Next‑Generation Manufacturing Intelligence

Smarter Foams. Smarter Factories.

More than 25 years of experience. Complete process and machinery design. Tailored recipes for measurable cost reduction and performance gains.

Home‑Compostable certified low‑density foams and 100% recyclable PCR‑PET foams to replace styrofoam.

Start a Project Explore Services

15%–35%

Yield & OEE Upside

>95%

On‑Spec Throughput

‑30%

Energy per kg

2–6 mo

Typical ROI

Digital Twin snapshot

Extrusion Line • Sheet Density 0.18 g/cc • OTR 65

Live

Consulting Services

We combine polymer science, factory automation, and ERP integration to unlock measurable gains in quality, throughput, and cost — with complete process and machinery design and on‑site implementation.

Extrusion Process & OEE

Debottlenecking, melt cooling, die‑lip tuning, micro‑mixers, recipe governance, SPC & training.

Thermoforming Excellence

Tooling strategy, plug/material synergy, heating profile optimization, inline QC & denesting automation.

Materials & Foam R&D

Home‑Compostable certified low‑density foams and 100% recyclable PCR‑PET foams engineered to replace styrofoam.

ERP & MES Integration

SAP B1 + BEAS, real‑time shop‑floor data, traceability, RFID/vision, automated postings & analytics.

Barrier & Lamination

PE/EVOH/PE stacks, easy‑peel seals, >95% PE contents, WVTR/OTR targets engineered for spec.

Sustainability & Circularity

PCR strategy, PPWR alignment, reverse‑logistics pilots, LCA guidance and cost‑positive outcomes.

Technology Stack

Open, interoperable architecture that connects polymer science with business systems.

Operations & Control

SCADA/MES, OPC‑UA, Modbus, MQTT
Vision + RFID (Zebra/Impinj, Cognex)
Real‑time SPC & recipe governance

Data & Intelligence

Digital twins & soft sensors
Predictive quality & downtime models
Secure data lake + dashboards

Business Systems

SAP B1 + BEAS integration
Automated postings & traceability
COGS, OEE & profitability analytics

Selected Outcomes

Representative project snapshots demonstrating measurable impact.

Low‑Density PET Foam Line ‑32% energy/kg

Recipe redesign + melt cooling + SPC delivered 0.18 g/cc sheets with improved impact.

Thermoforming OEE +21% throughput

Heating windows, plug design, and inline vision cut changeovers by 40%.

SAP B1 + BEAS Automation 48h → 6h

RFID gates + service layer reduced WIP reconciliation cycle time by 87%.

Let’s build what’s next.

Tell us about your line, challenges, and targets. We’ll respond with a clear plan—scope, timeline, and ROI.

✉️ md@ngfoams.com

📍 Dubai, UAE